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尼龍66注塑工藝

相關標簽:美國Nycoa PA66、德國雷曼福斯 PA66、美國ARC PA66塑膠原料、均衡的 PA66、層壓法 PA66、高比重 PA66塑膠原料

尼龍66注塑工藝:
聚酰胺纖維通常稱為尼龍,簡稱PA,是一種半透明或不透明的乳白色結晶聚合物,無毒無味,具有良好的熱塑性,輕質和韌性,高拉伸強度,抗壓強度以及對杰出疲勞性能的抵抗力,摩擦系數小,耐磨性,耐腐蝕性,耐候性,對生物侵蝕的惰性,良好的抗菌和抗真菌能力以及良好的電絕緣性。缺點是容易吸水并且耐光性差。PA是一種自熄性塑料,燃燒時會燃燒,散發出羊毛或指甲的味道。密度為1.15g/Cm3。PA的收縮率在1%至1.5%之間。添加玻璃纖維添加劑可將收縮率降低至0.3%。尼龍部件重量輕,易于染色和形成。由于它們的低熔體粘度,它們可以快速流動,并且易于填充。填充后的凝固點很高,并且可以快速成型。因此,成型周期短并且生產效率高。烘干。在100-110°C干燥4小時以上。模具澆口和流道。由于尼龍的凝固時間很短,因此澆口的位置非常重要。澆口直徑不應小于0.5xT,其中T是塑料部件的厚度。如果使用熱流道,則澆口尺寸應小于常規流道,因為熱流道可防止材料過早固化。如果使用浸入式澆口,則澆口的最小直徑應為0.75mm。模具溫度。模具溫度控制在80-90°C。對于薄壁,長流量的塑料零件,也使用較高的模具溫度。升高模具溫度可以提高塑料零件的強度和剛度,但會降低韌性。如果壁厚大于3mm,建議使用2O-4O℃。對于玻璃增強材料,較低的模具溫度大于80°C。燈管溫度。230°C至28°C,增強品種為25°至28°C。注射壓力力。尼龍溶液的粘度低,流動性好,但凝結速度快,形狀復雜,壁薄的產品容易出現問題。因此,需要更高的注射壓力,尤其是對于玻璃纖維。通常,壓力過高,并且產品會出現飛邊問題。如果壓力太低,則產品會有波紋,明顯的氣泡和焊接痕跡或產品不足。大多數尼龍品種的注射壓力不超過120mpa,通常在60至100MPa的范圍內。選擇是為了滿足大多數產品的要求。只要產品沒有缺陷如氣泡,通常就不希望使用較高的保壓壓力以避免增加產品的內部應力。注射速度。對于尼龍,注射速度很快,可以防止由于冷卻速度太慢,模具填充不足而引起的波紋,并且快速注射速度不會影響產品的性能。使用再生材料。最好不要超過三倍,以免引起產品變色或機械和物理性能急劇下降。施加量應控制在25%以下,過多會導致工藝條件波動。再生材料在與新材料混合之前必須先干燥。停止機器時,應排空螺釘,以防止在下一次生產中扭曲螺釘。 。以上文獻若需轉載請備注出處:PBT樹脂 //shanglikaiguan.cn/

延伸閱讀—PA66 常州赫利來 HL30G應用案列
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